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Overmolding: Turnkey Systems

Turnkey systems provide complete, ready-to-use solutions for integrating overmolding capabilities with existing die casting machines, streamlining production and enhancing product functionality.

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Overview

Recent turnkey systems Techmire and its specialist subcontractors have completed include:

  • Fully automatic systems to over-mould hexagonal zinc alloy heads on steel screws of various lengths, at a rate of 7,200 parts per hour.
  • Fully automatic systems to overmold wheel weights (5g to 60g) on clips in zinc alloy at a rate of up to 3,240 parts per hour. A similar system was utilised for lead alloys (22 NT Techmire machine only).
  • Fully automatic systems to overmold lead battery terminals onto stainless steel nuts, at a rate of 360 per hour. This system was produced for a global leader in the manufacturing of automobile and marine battery components.
  • Semi-automatic systems to overmold zinc alloy hexagonal shafts onto steel drill bits, for use in "quick release" electric drills. The system produces 1,200 items per hour.
  • Semi-automatic systems to overmold hexagonal nuts on shafts at a rate of 1,200 per hour.
  • Fully automatic systems for the die casting of latch cases with an output of over 950 per hour.

As a result of these achievements, Techmire and its capable subcontractors are recognised for providing solutions for extremely challenging die casting problems.

Need technical support? Techmire's here to help.

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