A "multiple-slide" hot chamber
die-casting machine has two
or more independently movable
slides, which carry die blocks and operate
within a precision slide guiding system.
The use of up to four slides is common,
and as many as eight slides are possible
(six hydraulic and 2 pneumatic)
Each of the die blocks has one or more
cavities and/or cores on its face, which
together form the complete cavity and
runner profile (into which the molten
metal is injected).
The mating faces of the die blocks
are held together by a clamping system.
Injection of molten metal is made perpendicular
to the mating faces of the die blocks,
directly on the parting line (“parting
line injection”), thereby eliminating
the sprue associated with conventional
die-casting systems.
The advantages
of this technology include:
Complex part geometry produced with high precision; Consistent part quality;
Excellent part to part conformity
Quick die changeovers;
In-die de-gating and
automatic separation of parts from runners
is possible in many cases;
Flash-free castings;
Rapid cycle speeds;
Low tooling costs;
Elimination / reduction
of secondary operations;
Savings in material,
energy & labor.
Hot
Chamber Machines
Hot chamber machines are used
primarily for zinc, copper, magnesium,
lead and other low melting point
alloys that do not readily attack
and erode metal pots, cylinders
and plungers. The injection mechanism
of a hot chamber machine is immersed
in the molten metal bath of a
metal holding furnace. The furnace
is attached to the machine by
a metal feed system called a gooseneck.
As the injection cylinder plunger
rises, a port in the injection
sleeve cylinder opens, allowing
molten metal to fill the injection
sleeve cylinder. As the plunger
moves downward it seals the port
and forces molten metal through
the gooseneck and nozzle into
the die cavity. After the metal
has solidified in the die cavity,
the plunger is withdrawn, the
die opens and the casting is ejected.